The engine has a new light-weight cylinder block with thin walls. This is more common than you'd think. People seemed to find it very useful so I figured I would make another for this engine too. This could affect any vw/Audi vehicle using the 1. Common issues, tips and tricks for the 2.0t FSI BPY engine, http://forums.vwvortex.com/showthread.php?8009609-Carbon-Buildup-on-MK7-s&p=97730409&viewfull=1#post97730409, http://www.golfmk7.com/forums/showthread.php?t=5276, https://www.youtube.com/watch?v=Ntwo5eKQYls, https://www.carworklog.com/2016/12/30/recall-suction-pump-replaced-under-warranty/, Principles of Tuning Programmable EFI Systems. They are not super common and dont break as often as older engine but still do occasionally. Likely third party in this case like the MK5 PCV fix. Using the flashlight, look for signs of coolant leaks. Made of plastic, it bolts to the head with two threaded studs. Although the PCV systems doesn’t break causing loss of pressure like previous generations it does have a new issue. You can read more here: https://www.carworklog.com/2016/12/30/recall-suction-pump-replaced-under-warranty/. A new engine is usually able to maintain its coolant in the radiator, hoses, and coolant passages. When you find a leak in your engineâs cooling system, you must decide whether to handle it yourself or to take it to a professional. Contact Preference Thermostat housing leak: The thermostat housing can leak. Unless you are driving super aggressively on lets say a track or auto cross this issue likely wont come up for you. Another option is to install a catch can. Some versions of the IHI IS20/IS38 turbo that these engines use had some problems. 1.8 TSI EA888 Gen3. Because of the way the fuel injection works the gunk can buildup overtime on the valves by oil and junk flowing through the PCV system to the valves. Thermostat housing & associated seals on the current 1. Here is a youtube video showing it. Typically the failures are due to bearings failing, the turbine shaft isnt balanced well enough and becomes wobbly and then the turbine fins get shredded. The thermostat housing fails for four main reasons: a defective part, normal wear and tear, sludge, or overheating. If you are interested in finding the model number of your turbo, its located on the back side of the engine. One of the most common issues on the MK7 is the coolant leak from the thermostat housing and waterpump. The old Italian tuneup is something other recommend for that reason. USP Cast Aluminium Water Pump Ultimate DIY Kit for TSI - 06J121026ALKT - 26206, Engine Cooling, Lager by USP Motorsports - USP Motorsports is a leader in auto parts for Volkswagen, BMW, Audi & Porsche. Inspect the intake manifold where the runners, or tubes, attach to the engine. When the car has been under prolonged WOT accompanied by aggressive braking oil can be sucked into the intake manifold causing plumes of smoke. Oil filter housing: https://www.youtube.com/watch?v=Ntwo5eKQYls It might be a good idea to have a telescoping mirror with a light on it to take a picture of it in a tight area. Leaking coolant on your garage floor Engine codes (P3081, P2181, P0087, P00B7, + more) Engine overheating or frequent low coolant levels (after replacing coolant) are the most common tell-tale signs of a bad water pump. The third generation is a deeply redeveloped previous generation and almost the new 1.8-liter engine in the EA888 family. A thermostat housing leak is more prominent in gen3 EA888 engines, and unfortunately is fairly common. But that is also a very vague sign that could be the result of a lot of things. Unfortunately, Volkswagen service centers are often unable to confirm the presence of a leak, even after a pressure test. I personally don’t want a catch can and am waiting for a more simple PCV fix. If this happens enough you will have build up problems. Not so lucky, Audi told me today that the water pump is leaking and will be replaced under ⦠Though I have to admit this EA888 Gen3 engine is significantly more reliable and has less quirks. Some coolant leaks will only occur when the cooling system is warmed up and pressurized. Its also important to use the OEM coolant and follow the instruction on the container when filling. Symptoms of Coolant Leaks . Replacing it with the latest version is a good idea if you find your coolant is low or you smell coolant a often after drives. G13 coolant is what the OEM uses, it should be a pink colored liquid. Coolant will slowly seep out of a weep hole on the underside of the thermostat housing. 303-900-7703 info@uccboulder.com. In addition to holding the coolant flange in place the studs support a pair of tubing brackets, including a ⦠Find the coolant leak. Are you the owner of a 2015-2019 Golf GTI (w/ the EA888 Rev3 engine) that has experienced a coolant leak? The coolant flange located at the rear of the Audi 1.8T cylinder head is the source of several common coolant leaks. Or do you fear your vehicle has manifested or later will manifest the defect, but have no way to verify its existence? The coolant temperature sensor itself is often quite cheap and you can often find them around 40$ for a quality one. This causes pressure to build eventually causing extra oil to not go into the pan like it should but into the intake manifold. You can expect a total of 70$ to 250$ for an engine coolant temperature sensor replacement. Migliaccio & Rathod LLP is currently investigating Volkswagen of America for a coolant leak defect in their 2015-2019 Volkswagen Golf GTI vehicles with the EA888 Rev3 engine. The lawyers at Migliaccio & Rathod LLP have years of experience in class action litigation against large corporations, including in cases involving defective products. Macro Market is a free service that allows people to post and find information about their business to facilitate the discovery of this information by potential business partners. The following sections cover the different types of leaks and give you a few pointers to help you decide: Radiator leaks: If the radiator is leaking badly, go to a [â¦] As with the previous generations of these engines a metal version of the housing has come on the market by a third-party and although this sounds like a nice solution it only causes a higher chance of stripping the plastic threads where it screws onto. Golf GTI owners report that coolant will seep out of a weep hole on the underside of the thermostat housing, often at such a slow pace that they do not notice the issue until it poses a serious danger to the functioning of their vehicle. Eventually, these gaskets and seals will wear out, dry up, crack or break entirely. Maintenace and Modification log for my cars. â ï¸ALL S3 8V OWNERS COOLANT LEAK!!!!! ⢠Low coolant level ⢠Sweet smell from the engine bay ⢠Coolant leaking on the ground. As something to look out for, I got a low coolant warning yesterday. You could try using a cleaning solution like Seafoam or BG Induction Cleaning that doesn’t require taking everything apart. 8l and 2. Thermostat housing leak: The thermostat housing can leak. They show as wet spots or stains around the runners in minor cases. 0l ea888 gen 3 engine. Typically this was an issue with early cars like 2015 models. This could of course cause a slippery road surface and could also result in ⦠The best thing you can do to prevent buildup is use higher end gas and try not to do short drives. 1. The thermostat housing can leak. Newer models dont have as many reports of this issue. Follow the intake to the turbo, just past that to the back side is a plaque that has your model number. 8 or 2. 0l Volkswagen/Audi ea888 gen 3 engine are prone to failure, causing loss of engine coolant. The cooling system is mainly a problem free system, with the exception of the plastic thermostat unit, these are very commonly known to be prone to leaks, with no specific part of the housing known to leak. However, damage, wear, corrosion, and other problems can easily cause coolant leaks. This article will be a little sparse at first but over time I will add more items to it as problems are discovered with this engine. So the new VW/Audi EA888 Gen 3 motor has been out for quite some time, but I still get questions on what is new with this engine. Some people when upgrading their turbo or replacing it are sending it off to a shop the specializes in turbos to get the shafts balanced before installing it. The thermostat housing on the engine developed a significant leak, allowing coolant to drip on the roadway and also endangering the car's engine from overheating and possible power loss. If thereâs steam blowing from the engine, the coolant leak is likely arising from the coolant flange. Solution right now are catch cans like the Spullen one that replace the front PCV system to handle the extra oil. The 1.8TSI EA888/3 or Gen 3 was released in 2011. Loss in performance is a sign that this might be happening. Replacing it with the latest version is a good idea if you find your coolant is low or you smell coolant a often after drives. ---PhoneEmailEither, Samsung Galaxy S20 FE Touchscreen Response Defect, 2011-2016 Kia Forte LX Engine Defect Investigation. The 2.0TSI EA888/2 has appeared also in 2008 and had the same bunch of modifications as the 1.8 TSI Gen2. This holds especially true for owners on the verge of their powertrain warranty’s expiration, who would then be responsible for hundreds, if not thousands of dollars’ worth of out-of-pocket repair expenses. A coolant temperature sensor costs 30$ to 100$ and the labor costs 40$ to 150$. Homepage; About The Doctor; Upper Cervical Care; Testimonials; Select Page More information about our current cases and investigations is available on our blog. The oil filter housing is plastic and it is very easy to crack by over-tightening or not taking it off correctly. Googling Coolant leak EA888 engine seems a popular topic! Re: Coolant leak - Polo GTi 6r 1.8 tsi Post by Gee40 » Sat Sep 14, 2019 7:36 am I think Dink may be on the right track with the thermostat housing as a leak on mine was spotted during a service at a VW dealership and replaced just before the warranty ran out. Identifying an internal coolant leak. The thermostat housing is the coolant outlet and, believe it or not, houses the thermostat, which regulates coolant flow. What happens is the small check valve drain, normally used for emptying blowby not large amounts of oil into the pan, gets overwhelmed and oil gathers in the PCV. Another option is the “Italian tuneup” which is running your engine at higher RPM’s occasionally to burn off any buildup you engine has. Although they share the same fundamental look, a limited number of parts, and utilize similar concepts, the EA888 Gen 3 of the Mk7 GTI features many distinct differences from the Gen 1 ⦠Coolant leaks â If coolant from the VW is leaking from the water pump, the seals and internal bearing are probably weak, and there will be a trail of coolant from the pump region down towards the motor. EA888 has a weak crank seal which can leak if the PCV blows. Step 1. Please also note the coolant reservoir is under pressure and when you remove the cap the level of coolant ⦠So remove the cap on the tank when checking its level. How to Fix a Coolant Leak. I figured a simple top up and issue solved. The water pump is comprised of multiple gaskets and seals that keep coolant contained and ensure that consistent flow of coolant is delivered from the radiator to the engine. As I mentioned before, sometimes the coolant drips onto a hot part of the engine and evaporates, and you will have a hard time finding the leak. Hi guys, So I parked my car home this morning and when I went to start it to ride to the grocery store by the end of the day, I noticed a pink fresh puddle right under the bumper, front passenger side. Buy Here: https://www.shopdap.com/mk7-thermostat-and-water-pump-w-install-kit.htmlSUBSCRIBE! If you already have buildup the best way to resolve it is take it apart and clean it. If so, we would like to speak with you. First before you get too scared this issue is not common, I almost didnt even add this due to how rare it is. If you are a spirited driver this may not be necessary but for those conservative/commuters this can help. A good time is when you do your oil changes. Just like any direct inject engine that doesn’t have multi port injection or something similar to clean it, this engine gets carbon buildup over time. This will catch the foreign contaminates in the PCV system before they get to the valves. The main target was the friction reduction and efficient increasing. For this purpose, the diameter of the main journals was reduced by 6 mm (58 mm to 52 mm). Update: Since the Rev G the turbos have been more reliable (less reports of issues on the forums) and the current version as of late 2016 is L. So it seems it was mostly and early on issue. Replacing it with the latest version is a good idea if you find your coolant is low or you smell coolant a often after drives. The issue is limited to 2015- US models and 2013- European models, and seems to be related to the EA888 Rev3 engine that is in several MQB models sold by VW/Audi. EA888 has a roller follower ⦠Easily the most popular article I wrote was the Common issues, tips and tricks for the 2.0t FSI BPY engine. Also, an air lock in the cooling system working its way out can cause the coolant level in the expansion tank to drop as coolant flows into the part of the cooling system previously occupied by the air lock. You will need to empty the catch can every so often. This leaves owners little choice but to tolerate the defect and hope it does not lead to a later catastrophic engine failure event. I would suggest that before adding software to your car you hit 10k miles first to make sure your turbo is reliable. Europe did get MPI (multi port injection) on the EA888 Gen 3 engine but sadly this feature did not make it over to the US. The GTI/R people have reported some turbo failure. Migliaccio & Rathod LLP is currently investigating Volkswagen of America for a coolant leak defect in their 2015-2019 Volkswagen Golf GTI vehicles with the EA888 Rev3 engine. That doesnt mean it is free from problems so lets go over them. The most common causes of a drop in coolant level with the VAG 2.0 EA888 engine are faulty / leaking water pump or thermostat housing. Please complete the contact form on this page, send us an email to info@classlawdc.com, or call us at (202) 470-3520. That being said this issue is only cause under extreme conditions. As with most VW forced induction engines the water pumps are a weaker point. Here is a discussion on this issue: http://forums.vwvortex.com/showthread.php?8009609-Carbon-Buildup-on-MK7-s&p=97730409&viewfull=1#post97730409. First, we have to find the coolant leak, of course. We specialize in: performance parts, replacement parts, OEM parts, tools, kits and more. However, a good starting point is understanding the evolution of the 2.0T engines and where we are today. EA888 gets a plastic sump, EA113 good old fashioned alloy. 1. This is a very time-consuming task or expensive if you have a shop do it. Check the radiator (particularly along the seams), hoses, connections and other areas listed above. Please also note the coolant reservoir is under pressure and when you remove the cap the level of coolant may rise. 2.0 TSI EA888 Gen 2. Coolant Leak at the Front-Center of your Car. Try thermostat housing? VW CCTA with an oil leak from the upper timing cover repair. Wear safety glasses or goggles to protect your eyes. This is a great thread discussing the issue: http://www.golfmk7.com/forums/showthread.php?t=5276 Its not relevant if the car has modifications, stock ones failed too.
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